» A metal negative of the desired
component is first made. This is called a die.
» Wax is injected into this die to get a low melting point positive.
This is called a pattern.
» A ceramic negative is built around this wax positive. This is the
mould or shell.
» The wax positive is melted out leaving behind a cavity in the ceramic
shell.
This negative is a monolithic ceramic mould with a cavity having
the exact shape and dimensions of the desired component.
» The ceramic shell is then broken away to reveal the metal component.
» Metal is cast into this cavity.
This process uses disposable patterns and Moulds. Investment casting
is a mass production technique.
It is also a high precision casting
method. Castings with tolerances as close as +/- 0.05mm are cast
regularly.
From the concept of the investment casting process described above, it
is possible to divide the entire investment casting process
into
different sections or divisions, as indicated below.
» Investment casting design.
» Die making for producing wax patterns.
» Production of wax patterns.
» Mould or Shell building.
» Shell de – waxing.
» Shell firing or sintering.
» Metal melting and pouring (casting).
» Shell knockout, fettling and grinding.
» Finishing.
» Machining, if required.
» Polishing, if required.
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